Industrial water treatment and wastewater treatment

Industrial water treatment and wastewater treatment are systems and technique used to treat water . Drinking water treatment consist of technique and systems use to treat drinking water.

Water treatment is used to optimize most water-based industrial processes, such as: heating, cooling, processing, cleaning, and rinsing, so that operating costs and risks are reduced. Poor water treatment lets water interact with the surfaces of pipes and vessels which contain it. Steam boilers can scale up or corrode, and these deposits will mean more fuel is needed to heat the same amount of water.

Cooling towers can also scale up and corrode, but left untreated, the warm, dirty water they can contain will encourage bacteria to grow, and Legionnaires' Disease can be the fatal consequence. Also, water treatment is used to improve the quality of water contacting the manufactured product e.g. semiconductors, and/or can be part of the product e.g. beverages, pharmaceuticals, etc. In these instances, poor water treatment can cause defective products. Domestic water can become unsafe to drink if proper hygiene measures are neglected.

With the proper treatment, a significant proportion of industrial on-site wastewater might be reusable. This can save money in three ways: lower charges for lower water consumption, lower charges for the smaller volume of effluent water discharged and lower energy costs due to the recovery of heat in recycled wastewater. Industrial water treatment and wastewater treatment will vary in cost.

Industrial water treatment seeks to manage four main problem areas: scaling, corrosion, microbiological activity and disposal of residual wastewater. Boilers do not have many problems with microbes as the high temperatures prevents their growth.

Scaling occurs when the chemistry and temperature conditions are such that the dissolved mineral salts in the water are caused to precipitate and form solid deposits. These can be mobile, like a fine silt, or can build up in layers on the metal surfaces of the systems. Scale is a problem because it insulates and heat exchange becomes less efficient as the scale thickens, which wastes energy. Scale also narrows pipe widths and therefore increases the energy used in pumping the water through the pipes.

Corrosion occurs when the parent metal oxidises (as iron rusts, for example) and gradually the integrity of the plant equipment is compromised. The corrosion products can cause similar problems to scale, but corrosion can also lead to leaks, which in a pressurised system can lead to catastrophic failures.

Microbes can thrive in untreated cooling water, which is warm and sometimes full of organic nutrients, as wet cooling towers are very efficient air scrubbers. Dust, flies, grass, fungal spores and so on collect in the water and create a sort of "microbial soup" if not treated with biocides. Most outbreaks of the deadly Legionnaires' Disease have been traced to unmanaged cooling towers, and the UK has had stringent Health & Safety guidelines concerning cooling tower operations for many years as have had governmental agencies in other countries. Drinking water treatment

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Types of Treatment
Flocculation/Sedimentation
Flocculation refers to water treatment processes that combine or coagulate small particles into larger particles, which settle out of the water as sediment. Alum and iron salts or synthetic organic polymers (used alone or in combination with metal salts) are generally used to promote coagulation. Settling or sedimentation occurs naturally as flocculated particles settle out of the water. Industrial water treatment and wastewater treatment

Filtration
Many water treatment facilities use filtration to remove all particles from the water. Those particles include clays and silts, natural organic matter, precipitates from other treatment processes in the facility, iron and manganese, and microorganisms. Filtration clarifies water and enhances the effectiveness of disinfection.

Ion Exchange
Ion exchange processes are used to remove inorganic contaminants if they cannot be removed adequately by filtration or sedimentation. Ion exchange can be used to treat hard water. It can also be used to remove arsenic, chromium, excess fluoride, nitrates, radium, and uranium. Industrial water treatment and wastewater treatment

Adsorption
Organic contaminants, unwanted coloring, and taste-and-odor-causing compounds can stick to the surface of granular or powder activated carbon and are thus removed from the drinking water.

Disinfection (chlorination/ozonation)
Water is often disinfected before it enters the distribution system to ensure that potentially dangerous microbes are killed. Chlorine, chloramines, or chlorine dioxide are most often used because they are very effective disinfectants, not only at the treatment plant but also in the pipes that distribute water to our homes and businesses. Ozone is a powerful disinfectant, and ultraviolet radiation is an effective disinfectant and treatment for relatively clean source waters, but neither of these are effective in controlling biological contaminants in the distribution pipes. Industrial water treatment

Monitoring Water Quality
Water systems monitor for a wide variety of contaminants to verify that the water they provide to the public meets all federal and state standards. Currently, the nation's community water systems (CWSs) and nontransient non-community water systems (NTNCWSs) must monitor for more than 83 contaminants. The major classes of contaminants include volatile organic compounds (VOCs), synthetic organic compounds (SOCs), inorganic compounds (IOCs), radionuclides, and microbial organisms (including bacteria). Testing for these contaminants takes place on varying schedules and at different locations throughout the water system. Industrial water treatment

Transient non-community water systems may monitor less frequently and for fewer contaminants than CWSs. Because these types of systems serve an ever-changing population, it is most important for them to monitor for contaminants such as microbiologicals and nitrate that can cause an immediate, acute public health effect.

Water systems also monitor for a number of contaminants that are currently not regulated. This monitoring data provides the basis for identifying contaminants to be regulated in the future.

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What is hard water?
Hard water is the most common problem found in the average home. Hard water is water that contains dissolved hardness minerals above 1 GPG.

What are hardness minerals?
Calcium, manganese and magnesium are the most common.

How do you Measure Hardness?
Parts per million or grains per gallon are the most common. One part per million (PPM) is just what it says: out of one million units, one unit. Grains, or grains per gallon (GPG) is a weight measurement taken from the Egyptians; one dry grain of wheat, or about 1/7000 of a pound. It takes 17.1 PPM to equal 1 GPG.

Filters
Installation of a whole house filter loaded with a media that is specific for hydrogen sulfide removal is successful many times. These types of filters must be recharged with chlorine or potassium permanganate. The removal capacities of these types of filters are usually fairly low, and must be sized to contain enough media to prevent premature exhaustion, and subsequent passage of the smell to service. It is also typical that the amount of hydrogen sulfide can fluctuate rapidly, causing great difficulty in sizing the unit. In addition, potassium permanganate is extremely "messy", and will leave stains that are very difficult to remove.

Feeders
Feeder systems consist of a small pump that injects small amounts of chlorine (usually) into the incoming water. The water must then be held for a short period of time to allow the hydrogen sulfide to precipitate out of the water. This tank should be designed in such a manner that the water that enters it will mix thoroughly with the water in the tank, to assure complete reaction. The water then should pass through a filter to remove both the precipitated matter and the chlorine remaining in the water. You should be aware, however, that whenever you mix chlorine with organic materials (remember where hydrogen sulfide come from!), the chances are very high that trihalomethanes (possible cancer causing cragginess) will be formed. Also, feeder maintenance is high, you should be prepared to "play" with the unit frequently.

Aeration
Aeration consists of breaking the incoming water into small droplets (spray) into the air, drawing fresh air through that spray, collecting the water into a storage tank, repressurize the water, passing it through a particulate filter to catch any particles that might be carried out of the storage tank. The air drawn though the spray must be vented outside the house -- remember, it is toxic and explosive. Although this system necessitates another pump to repressurize your supply, you are not adding any chemicals to your water, which makes it attractive. This system is low maintenance and no chemicals to purchase. Initial cost may be higher, however, and space requirements may be greater.

I have Red Stains in my Sinks and Other Fixtures -- Help!
Red stains are normally caused by iron in the water. You must test to determine the amount and the type of iron you have. Some types are: oxidized, soluble, colloidal, bacteria or organic-bound. All are a problem! It only takes 0.3 ppm to stain clothes, fixtures, etc.

Oxidized
This type of iron is usually found in a surface water supply. This is water that contains red particles when first drawn from the tap. The easiest way to remove this type of iron is by a fine mechanical filter. A cartridge type filter is usually not a good solution, due to the rapid plugging of the element. Another method or removal is by feeding a chemical into the water to cause the little particles of iron to clump together, and then fall to the bottom of a holding tank, where they can be flushed away.
Industrial Water Treatment

Soluble
Soluble iron is called "clear water" iron. After being drawn form the well and contacting the air, the iron oxidizes, or "rusts", forming reddish brown particles in the water. Depending on the amount of iron in the water, you may solve this problem with a water conditioner, or a combination of softener and filter. You may use an iron filter that recharges with chlorine or potassium permanganate, or feed chemicals to oxidize the iron and then filter it with a mechanical filter. You can sometimes hide the effects of soluble iron by adding chemicals that, in effect, coat the iron in the water and prevent it from reaching oxygen and oxidizing.

Colloidal
Colloidal iron is very small particles of oxidized iron suspended in the water. They are usually bound together with other substances. They resist agglomeration, i.e., the combining together of like substances forming larger, heavier, more filterable ones, due to the static electrical charge they carry. This iron looks more like a color than particles when held up in a clear glass, as they are so small. Treatment is usually one of two: Feed chlorine to oxidize the organic away from the iron, thus allowing agglomeration to occur, or, feeding polymers that attract the static charge on the particles, forming larger clumps of matter that is filterable.

Bacterial
Iron bacteria are living organisms that feed on the iron found in the water, pipes, fittings, etc. They build slime all along the water flow path. Occasionally, the slimy growths break free, causing extremely discolored water. If a large slug breaks loose, it can pass through to the point of use, plugging fixtures. These types of bacteria are becoming more common throughout the United States. If you suspect bacteria iron, look for a reddish or green slime buildup in your toilet flush tank. To confirm your suspicions, gather a sample of this slime and take it to your local health department, or water department for observation under the microscope. This type of iron problem is very hard to eliminate. You must kill the bacteria, usually by chlorination. You must use high amounts of chlorine throughout your plumbing system to kill all organisms. You may find it necessary to feed chlorine continuously to prevent re-growth. A filter alone will not solve this problem.
Industrial Water Treatment

Organic bound
When iron combines with tannins and other organics, complexes are formed that cannot be removed by ion exchange or oxidizing filters. This iron may be mistaken for colloidal iron. Test for tannins; if they are present, it is most likely combined with the iron. Low level amounts of this pest can be removed by use of a carbon filter, which absorbs the complex. You must replace the carbon bed when it becomes saturated. Higher amounts require feeding chlorine to oxidize the organics to break apart from the iron and cause both to precipitate into a filterable particle.

I Have Blue or Green Stains on my Fixtures -- Help!
You either have copper in your water supply, or you have copper pipes and corrosive water. Test for copper in your water. Test the pH, total dissolved solids content and the oxygen content of your water.

Copper
Copper can be removed by ion exchange, i.e., a water softener. The removal rate is about the same as it is for iron.

Copper pipes and corrosive water
If your pH is from 5 to 7, you may raise it by passing the water through a sacrificial media. By sacrificing calcium carbonate into the water, the corrosively will be reduced. If the pH is below 5, you will need to feed chemicals into the water.
Industrial Water Treatment

If the corrosively is caused by excess oxygen, the hot water will be much more corrosive than the cold. Treatment is by feeding polyphosphate or silicates to coat and protect the plumbing, or to aerate the water to release the excess oxygen.

The goal of water treatment is to reduce or remove all contaminants that are present in the water. No water, irrespective of the original source, should be assumed to be completely free of contaminants. The most common process used for treatment of surface water and ground water consists of sedimentation, coagulation, filtration, disinfection, conditioning, softening, fluoridation, removal of tastes and odors, corrosion control, algae control, and aeration.
Residential water treatment

Drinking Water Treatment for Homes and commercial use.

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